Introduction
See a video of quick version of setting zeroes
Video Overview
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Start up the machine.
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Load the edge finder.
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Load the workpiece.
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Find the "MDI" button.
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Press the "MDI" button.
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The machine is now in MDI mode.
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Add "S1800" as the only command in the MDI screen.
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Cycle Start to set the commanded RPM.
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Find the "CW" button.
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Press the "CW" button.
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The spindle will begin spinning at 1800 RPM, unless the door is open.
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Make sure to close the door, there are automatic limits on RPM when the door is open.
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Jog the workpiece and spindle to bring the edge finder near the desired corner for X and Y offsets.
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Lower the spindle until the tip of the edge finder is below the top of the workpiece.
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SLOWLY, jog (.001 increment) the edge finder in X direction toward the workpiece until it contacts.
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Keep incrementing the edge finder until it lines up and then "pops" over center.
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At the exact point it "pops," the x offset is .1 from the edge of the workpiece.
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On controller, cursor to G54 "X" column under OFFSET, and select PART ZERO SET.
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Be sure to add (or subtract) 0.1 to compensate for edge finder radius.
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To check the offset, raise the edge finder and jog over until G54 value matches current X POSITION. Does it look right?
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Repeat step 5 to zero the Y-axis.
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Be sure to PART ZERO SET at the G54 "Y" column under OFFSET, and then compensate again .1 for the edge finder radius.
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Again, check by positioning the tool such that Y POSITION and the G54 Y entry match.
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Find the "STOP" button next to "CW."
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Press the "STOP" button.
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The spindle will stop spinning.
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Unload the edge finder or switch to the tool being used on the workpiece.
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Jog the tool overhead of the workpiece to a place above a flat part surface.
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Jog the tool downwards, stopping about 2 inches above the workpiece.
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Using a block of known thickness (e.g., 1-inch), lower the tool and test if the block can pass under the tool or not.
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Be careful not to bring the tool down directly onto the block, as the tool may break. Instead, position the tool, then slide the block under to check.
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Repeat the previous step until the block barely moves under the tool.
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Set the tool offset value by using TOOL OFFSET MEASUR when the cursor is positioned under the Length Geometry column under OFFSET for the tool number being used.
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In the Tool Length Offset entry, subtract the thickness of the block from the length offset.
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Be sure to use a period for whole inches and a negative sign.
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Your tool is now zeroed on the workpiece, you have completed this guide.
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